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Media Mailer Boxes printed with a custom design

Mailer Boxes by Industry

Custom Media Mailers for Books, Records, Discs and Printed Media

From $0.30 per unit Final price in your written quote

  • Books, CDs, vinyl, DVDs
  • Flat, corner-safe builds
  • Mixed format bundles
  • Merch table to mailbox
Style
Board
Finish

Price this box

Thanks. Your price and a free proof are on the way by email within one business day.

Questions first? Call (503) 461-4788 or WhatsApp us.

Quick answer

What are custom media mailer boxes?

Books, records and discs are flat, heavy for their size and easy to dent at the corners.

These mailers are shallow corrugated boxes cut to the format you sell, from a single CD to a vinyl and book bundle.

Custom media mailer boxes are made to order in your inside size, printed in full color CMYK or Pantone, and priced from $0.30 per unit in a written quote.

Key facts
Price
From $0.30 per unit, confirmed in a written quote
Size
Made to your inside length, width and depth
Proof
Free digital proof, unlimited revisions
Production
4–6 business days after proof approval
Transit
2–3 business days
Shipping
Free to the US, UK, Canada and Australia
Returns
Misprints or damage reported within 10 days: reprint or refund

About media mailer boxes

Labels, bands and publishers who ship media

Independent record labels and bands are a large group of buyers. They ship vinyl, CDs and cassettes from webstores and after tours.

Small presses and zine makers ship printed media in short runs. Photographers ship photo books and art prints in the same parcel.

Game studios and film distributors ship boxed DVDs, Blu-rays and printed manuals. Course creators send printed workbooks with a disc or USB card.

The common thread is a flat product with sharp corners. A dented corner on a sleeve or cover lowers its value straight away.

Bookshops with a mail order side and comic shops order too. Their stock arrives in every size, so they often keep three or four box sizes on hand.

Vinyl records need extra care

A 12 inch LP is the most demanding item on this page. It is large, heavy and its sleeve corners crush with little force.

Records ship best in a square B-flute box with spacers in each corner. The spacers keep the corners away from the outer walls.

Ship the record out of its outer sleeve when you can, with the inner sleeve and record placed behind the jacket. This helps stop seam splits caused by the disc pressing outward.

Labels that only ship records can see dedicated builds on our vinyl record shipping boxes page.

Double LPs and gatefold sleeves need a deeper box. Tell us the spine width so the lid closes without pressing on the jacket.

CDs, cassettes and DVDs in small flat boxes

Discs are light but brittle. A cracked jewel case is the most common complaint for CD sellers.

The cure is a box with almost no spare space. When the case cannot move, its hinges cannot snap.

Cassettes ship well in the same small box. Two or three tapes can sit side by side with a thin corrugated divider between them.

DVD and Blu-ray cases are taller and thinner. A slim E-flute box with a side loading tab lock slides them in from one end.

Slipcased DVD sets need a little more room for the slipcase edge. We add a thin pad so the slipcase does not scuff against the wall.

Bundles that mix formats

Music and publishing bundles mix sizes in one order. A record with a CD and a poster is common, as is a book with a disc tucked inside the cover.

Plan the box around the largest flat item. Smaller items then sit on top with a divider sheet between them.

Never place a CD directly against a vinyl sleeve. The hard case leaves a ring-shaped dent in the jacket.

For book-only orders, our custom book shipping boxes are cut close to trim sizes.

Posters deserve their own plan. If they must ship flat, place them below the record, never folded beside it.

  • LP plus CD: CD in a corner pocket of a corrugated pad.
  • LP plus poster: poster rolled in a tube, or flat behind the record.
  • Book plus disc: disc in a card wallet inside the front cover.
  • Zine bundle: issues stacked with a divider every few copies.
  • Photo book plus prints: prints in a sleeve below the book.

Packing a record and CD bundle step by step

Bundles cause most of the damage reports we hear about. This packing order keeps each item safe.

Pin a photo of a packed bundle above the bench. New helpers on a busy release week can copy it without asking.

  1. Fold the box and drop a corrugated pad into the base.
  2. Place the record jacket flat, centered on the pad.
  3. Lay the inner sleeve and disc behind the jacket, not inside it.
  4. Add a divider sheet over the record.
  5. Set the CD on the divider, in a corner pocket if one is cut.
  6. Add a top pad, close the lid and press the strip or tuck firmly.

Flat boxes for the merch table

Bands and authors also sell at shows and fairs. A printed media mailer doubles as a carry box for buyers at the table.

Flat boxes stack tightly in a van or a car trunk. Fold them at the venue as orders come in.

Print the band or press logo on the lid and a track list or contents inside. Fans often keep the box as part of the release.

Ideas for inside panels, from lyric sheets to a thank-you line, appear in our unboxing experience planning guide.

Bring folded samples to your first show and time how quickly they assemble. A tab-lock style folds in seconds without tape.

Kraft for everyday sends, print for releases

Many labels keep two boxes. A plain or one-color kraft mailer covers daily webstore orders at the lowest cost.

A fully printed box is saved for special releases, preorders and box sets. That is when fans film the opening.

Kraft takes white ink well, so a simple logo still stands out. White liners suit full-color album art reproduced on the lid.

You can compare kraft and printed stock on our kraft mailer boxes in natural brown page.

Printed boxes also help on preorder campaigns. A box design teased online before release day gives fans a reason to order early.

Mistakes that dent corners and covers

A box that is too big is the main cause of dents. The item slides and its corners take each knock.

Thin envelope mailers for records are the second. They bend in a mail bag and the sleeve bends with them.

Loose fill is the third. It shifts during the trip and leaves the corners exposed.

Check each new format against the box before a large send. One trial parcel through the post shows any weak point.

Overfilling causes trouble too. A box packed so tight that the lid bulges puts pressure on the record from above.

Wet doorsteps are a quieter risk. A matte or aqueous coating helps the outer print shrug off a light shower.

Picking the right inner size per format is covered in our guide to measuring box sizes.

Quotes, proofs and timing for media mailers

Send your format sizes, bundle plans and artwork. If you only have a logo, our team designs the panels for you at no cost.

Your free digital proof shows the box and any spacers. Ask for edits as often as the release needs.

Production takes 4–6 business days after approval. Transit takes 2–3 business days, free to the US, UK, Canada and Australia.

Prices start from $0.30 per unit, and each build is priced on your media mailer box quote. Time preorders so boxes land before stock does.

Damage reports and how to reach us

Report misprints or transit damage to your box order within 10 days. We reprint or refund under our reprint and refund policy.

Call or WhatsApp (503) 461-4788, or email info@shopmailerboxes.com with photos of the item you need to ship.

For large release days, give us the dates early. We can plan the proof stage so flat boxes are ready before your pressing arrives.

Media Mailer Boxes: specifications

SpecificationMedia Mailer Boxes
BoardE-flute (1.5 mm) or B-flute (3 mm) corrugated
Outer linerKraft or white
StylesRoll end tuck front, self seal, tear strip, side loading tab lock
InsertsCorrugated pads, spacers and divider sheets
PrintingCMYK and Pantone, outside and inside
FinishesMatte lamination, aqueous coating, spot UV, foil
Turnaround4–6 business days after proof approval
ShippingFree to US, UK, CA, AU, 2–3 days in transit
SizesCustom, made to your inside length x width x depth in inches
Board thicknessE-flute 1.5 mm, B-flute 3 mm, paperboard 18–24 pt
Inside printingAvailable on corrugated and paperboard styles
Artwork filesAI, EPS, PDF, SVG or high-resolution image
Design helpFree, from your logo or a rough sketch
ProofFree digital proof before printing, unlimited revisions
Transit2–3 business days
MisprintsReported within 10 days with photos: reprint or refund
PriceFrom $0.30 per unit, confirmed in your written quote

What we need for a price

  1. Inside size of the box in inches
  2. Quantity, or two quantities to compare
  3. Board and finish, or ask us to suggest one
  4. Your logo or artwork, any file type

Send it through the quote form above and a specialist replies within one business day.

Media Mailer Boxes: sizes

Format sizes and the fit they need

Each format has its own standard footprint and its own weak spot. The table lists what we plan for in each case.

Send us the exact size of your item, with any shrink wrap or outer sleeve. We confirm the build on your quote.

Shrink wrap adds a little to every dimension. A record that fits snugly unwrapped can bind once the wrap is on, so measure the finished item.

FormatWeak spotBuild we plan
12 inch vinyl LPCorner crush and seam splitsB-flute, square, corner spacers
7 inch singleSleeve cornersE-flute, square, close fit
CD in jewel caseCracked case hingesE-flute, snug walls, no loose fill
CD in card walletBent edgesE-flute, thin flat box
DVD or Blu-ray caseCracked spineE-flute, close fit
Zine or photo bookBent covers, scuffed printE-flute, base pad
LWH

Measuring for media mailer boxes

Quote the inside length, width and depth of the box. Measure the product at its widest points and allow for any insert or tissue.

The mailer box sizing guide walks through common sizes with examples.

12 answers

Media Mailer Boxes: questions and answers

12 answers from the team that prints your boxes.

Still have a question?

A packaging specialist replies within one business day.

(503) 461-4788WhatsApp a designerGet a quote

Books, vinyl records, CDs, cassettes, DVDs, Blu-rays, zines, photo books and printed workbooks.

B-flute corrugated with corner spacers gives a 12 inch LP the most protection.

Many sellers place the disc behind the jacket to reduce seam splits. Both fit in the same box.

Yes. We add a divider sheet and a corner pocket so the CD never presses on the sleeve.

Use a box with almost no spare space so the case cannot move.

Yes. Inside printing can carry a track list, contents or a thank-you line.

Yes. A slim E-flute box with a side loading tab lock suits them well.

They tend to bend in a mail bag. A rigid corrugated box protects sleeve corners far better.

Yes. Many labels keep plain kraft for daily orders and print for special releases.

Yes. They ship and store flat, which suits merch tables and small stockrooms.

Printing runs 4–6 business days once the proof is approved. The flat boxes reach you about 2–3 business days later.

Photograph the crushed cartons and tell us within 10 days. We reprint or refund the affected media mailers.

Free proof before you pay

Design Your Box

Pick a box, place your logo on the real photo and send it. A designer turns it into a print-ready proof within one business day.

1

Pick your box

3

Colors and contact

Box color Kraft brown
Finish

Design received. Your free proof arrives by email within one business day.

Request a detailed quote

Send the size, quantity and artwork. A packaging specialist replies with a firm price and a free digital proof within one business day.

  1. We check your sizeA specialist matches the style and board to your product.
  2. You get a proofYour artwork on the flat box template, free to revise.
  3. We print and ship4–6 business days to print, 2–3 days to arrive.

Rather talk it through? Call (503) 461-4788 or message us on WhatsApp.

Thanks. Your price and a free proof are on the way by email within one business day.